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200 thousand ton dry mortar equipement

Field of application: The automatic dry mortar equipment import European advanced design concepts. The tank adopts tower layout. The management system is embedded with the latest modular management technology so the...
Equipment introduction
The automatic dry mortar equipment import European advanced design concepts. The tank adopts tower layout. The management system is embedded with the latest modular management technology so the human-machine dialogue function and degree of automation are greatly improved. According to different configurations, the equipment produce up to 30 to 100 thousand tons per year.
The equipment mainly composed of raw material storage system, batching weighing system, conveying system, mixing system, gas phase balance system, packaging system and dust removal system. Main control system according to the selected process recipe make manufacture order. System extracts raw materials according to the ratio from the storage bins automatically. Raw materials enter the transition bin and agravic high-efficiency mixer after counter weight  which achieve fast mixing operation . Reaching the mixing precision, finished mortar conveyed to have second mixing function finished bin and enter the automatic filling process. The newly designed automatic packaging machine performs regular quantitative filling operations as required, greatly improving the output efficiency. Packed product was sent to the finished product area and waiting transport the factory.
200 thousand ton dry mortar equipement
Working principle of the equipment is that the relatively rotating spindle drives the paddle rotation  and throws the material to the space level in a certain  angle. The particles lose weight instantaneously in the space flow layer, and the centrifugal force and the gravity cancell each other. (The material density difference under the weightlessness does not affect mixture homogeneity)Mixed into each other  and form a fluidized weight loss area at the middle level and formed a vortex around the main shaft. The bottom forms a material translational flow layer and the material moves axially along the shaft . Under the dual drive of radial force and axial force, the material is in a three-dimensional composite motion, thus forming a full-scale compound cycle and rapidly achieving uniform mixing. In the mixer, the finished product is quickly opened by pneumatics and quickly put into the finished product silo for buffering and storage. The finished product silo and the packaging machine are metered and packaged into the packaging machine through a soft connection. Users with particularly large production volumes can add belt conveyors at the back of the packaging machine and deliver the finished product directly to the finished product area or truck.
Technical Parameters
project Theoretical yield(t/h) Annual output(T/300day/24h) Host model Host power(KW) Full volume(m³) Loading coefficient
200 thousand ton dry mortar equipement 20 200 thousand wz-4c 22 4 0.4-0.6
project Theoretical yield(t/h) Annual output(T/300day/24h) Host model
200 thousand ton dry mortar equipement 20 200 thousand wz-4c
Product advantages
1.Fast mixing, only 8 minutes per mix
2.This machine is developed based on the essence of the technology and new generations owith new models. It has automatic feeding, pneumatic discharge, Bucket wall no accumulating block, no dead corner.
3.Small area, reasonable structure, simple operation, high production efficiency, no dust, power make up reasonale.
4.Reasonable configuration; Annual output about 20000-30000 tons of dry powder mortar production line, Usually need 4-6 material tank, two of  large tanks for loading bulk cement and fly ash, the rest small tanks for Put light calcium, heavy calcium, sand, small materials and so on.
5.Bulk cement and fly ash into the tank do not need lifting equipment, Enter by the pump truck. The clever material distribution system supports a bucket elevator distribution job, thereby avoiding waste of resources.
6.The measuring system with the cooperation of the metering screw, import the raw materials into the metering warehouse,date feedback by sensors to realize raw material measuring. The metered material is guided into the main bucket lifter by screw conveyor and lifted to the upper part of the mixer to be mixed.
7.The transfer bin is a pneumatically open door, the material to be mixed can be quickly put into a gravityless mixer to achieve continuous production of dry mortar.

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